PulPac, the innovator behind Dry Molded Fiber technology, and PA Consulting (PA), the global innovation and transformation consultancy, have together developed Dry Molded Fiber bottle caps now testing with the Bottle Collective. This innovation marks a significant leap forward for fiber-based packaging, offering brand owners a sustainable alternative that meets consumer demands for environmentally friendly products.

“We’re enabling the creation of entire bottles made from dry molded fiber technology,” says Jamie Stone, design, innovation and sustainability expert at PA Consulting.

Introducing fiber-based caps represents a game changer for the packaging industry, supporting the transition to higher fiber content across more packaging solutions. By replacing traditional plastic caps with those made from Dry Molded Fiber, companies can significantly reduce their environmental footprint while providing consumers with a more sustainable choice. This marks the first stage of innovative developments in fiber-based caps and closures from PulPac and PA. An upcoming range will be unveiled in the near future.

The Bottle Collective, including members such as Diageo, Logoplaste, Haleon and Sanofi, is a collaborative initiative founded by PulPac and PA Consulting, aiming to bring Dry Molded Fiber bottles to market at scale by 2025.

PulPac’s Dry Molded Fiber technology is uniquely suited to support a wide range of caps and closures, offering brands the opportunity to enhance sustainability without compromising on functionality. This development aligns with global efforts to reduce plastic waste and promote circular economies, aiming for over 95% fiber-based content in products, including caps and closures, helping companies meet stringent sustainability goals.

“We are just scratching the surface of this technology’s potential. Dry Molded Fiber products can be part of people’s lives in many ways, from a morning coffee on the go, to preparing the family dinner or serving a drink to long-awaited guests. Dry Molded Fiber can enhance these moments with sustainable, high-performing packaging solutions, says Sanna Fager, Chief Commercial Officer at PulPac.